Engineering Case Studies

Real Problems. Scientific Solutions.

Every case below is a real job. Real homeowners, real infrastructure failures, real engineering solutions grounded in IAPMO, ASTM, and NFPA standards.

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All Case Studies

Whole-House Repiping
Lead Remediation

Historic Federal Hill Home — Complete Repipe

Baltimore, MD · 3 Days
The Challenge

A 1920s Federal Hill row home with 100% galvanized steel pipes. Internal corrosion had reduced water pressure by 70% and was leaching heavy rust and lead particles into the potable water supply.

Our Solution

Full 3-day PEX-A expansion repipe. Acoustic pipe mapping identified 14 hidden branch points without opening plaster walls unnecessarily. All historical fixtures retained original positions. Post-repipe water lead testing was 100% clear on day 4.

+310%
$0 ongoing
72hrs
IAPMO UPC §604 · ASTM B88 copper / ASTM F876 PEX
Read Full Case Study: Whole-House Repiping
Slab Leak Detection & Repair
Commercial

Silver Spring Office Complex — Under-Slab Leak Isolation

Silver Spring, MD · 1 Day
The Challenge

A 4,000 sq ft commercial office building suffered an undetected subsurface slab leak causing $2,800/month in unexplained municipal water charges for 6 continuous months prior to detection.

Our Solution

Ultrasonic acoustic leak detection and infrared thermal imaging pinpointed the concrete fracture location to within 6 inches. Targeted concrete core drilling (14" diameter) enabled a trenchless epoxy repair without closing business operations.

$2,800/mo
Saved $33,600/yr
9hrs
IAPMO UPC §604 · ASTM F1216 trenchless lining
Read Full Case Study: Slab Leak Detection & Repair
24/7 Emergency Plumbing
Emergency 3AM

Columbia Townhome — 3AM Emergency Burst Pipe Containment

Columbia, MD · 2 Hours
The Challenge

A Columbia homeowner woke to 2 inches of standing water in the basement at 3:17 AM. A frozen copper supply line failed at an elbow joint due to thermal expansion fatigue. The municipal shut-off valve was corroded shut.

Our Solution

Emergency dispatch arrived in 18 minutes. The technician applied a cryogenic liquid CO2 pipe-freeze kit to isolate the active burst line without city water shutoff. Replaced the 6ft compromised copper segment with freeze-tolerant PEX tubing by 5:30 AM.

18 min
Basement saved
2hrs
ASTM B88 copper · ASTM F876 PEX · IAPMO UPC §604
Read Full Case Study: 24/7 Emergency Plumbing
Trenchless Sewer Repair
Historic District

Annapolis Historic District — Trenchless Sewer CIPP Relining

Annapolis, MD · 1 Day
The Challenge

A 1940s vitrified clay sewer lateral suffered 60% tree root intrusion and partial crown collapse. Traditional open trench excavation would have permanently destroyed a protected historic brick courtyard and ornamental landscaping.

Our Solution

Cured-In-Place Pipe (CIPP) epoxy relining. High-pressure hydro-jetting cleared root masses, continuous HD video verified line geometry, and an 8-inch resin-impregnated felt liner was inverted and UV-cured in 4 hours with zero surface disruption.

100%
Courtyard intact
1 day
ASTM F1216 CIPP · IAPMO UPC §717 trenchless methods
Read Full Case Study: Trenchless Sewer Repair
Water Heater Installation & Replacement
Commercial Kitchen

Germantown Restaurant — Multi-Unit Tankless Water Heater Cascade

Germantown, MD · 1 Day
The Challenge

A high-volume 60-seat restaurant experienced recurrent hot water depletion from failing 80-gallon atmospheric commercial tanks during dinner rush, risking county health department operational shutdown.

Our Solution

Engineered and installed a cascade array of 2× Navien condensing tankless units with a dedicated return recirculation loop. Units modulate dynamically between 19,900 and 199,900 BTU to meet peak dishwasher demand without standby standby loss.

Unlimited
34% energy cut
8hrs
IAPMO UPC §501 · ASHRAE / Navien performance specs
Read Full Case Study: Water Heater Installation & Replacement
Gas Line Repair & Installation
Safety Critical

Bethesda Home Renovation — Comprehensive Gas Line Safety Audit

Bethesda, MD · 1 Day
The Challenge

A homeowner identified unpermitted, unlicensed gas piping during a kitchen remodel: unbonded CSST flex tubing, obsolete uncertified valves, and zero documentation of pressure drop testing, presenting a critical combustion hazard.

Our Solution

Full safety audit per NFPA 54 / ANSI Z223.1. Replaced all substandard CSST connections with heavy Schedule 40 black iron pipe. Installed code-compliant equipotential ground bonding per NFPA 70 and completed a 1.5× working pressure test holding 10 PSI for 60 minutes.

0 leaks
Explosion prevented
6hrs
NFPA 54 (ANSI Z223.1) · NFPA 70 NEC bonding
Read Full Case Study: Gas Line Repair & Installation

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